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How To Cut Natural Stone Paving Slabs

How to Cut Natural Stone Paving Slabs โ€” Complete 2026 Expert Guide

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Natural stone paving slabs remain a premium choice for patios, terraces and garden pathways thanks to their unique character, colour variation and long-term durability. Popular natural stone types include sandstone, limestone, granite, slate and basalt โ€” each offering a different look and performance profile.

Unlike porcelain, which is vitrified and uniform, natural stone varies in density and structure. That means the best cutting method depends on the type of stone you’re working with and the tools you have available.

This guide covers everything you need to know about cutting natural stone paving slabs cleanly and professionally, including tool selection, blades, dust control, safety, and tips from experienced landscaping installers.


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Types of Natural Stone and How They Cut

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1. Sandstone

  • Softer and easier to cut
  • Works well with angle grinders or masonry saws
  • Less prone to blade overheating

2. Limestone

  • Denser than sandstone
  • Requires higher-quality diamond blades
  • Edges polish well for premium finishes

3. Granite

  • Extremely dense and tough
  • Best cut using bridge saws, table saws or wet saws
  • Requires high-performance continuous rim blades

4. Slate

  • Splits naturally along layers
  • Risk of flaking or delaminating if rushed
  • Wet cuts reduce vibration and chipping

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Tools for Cutting Natural Stone Paving Slabs

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Below are the best tools used by professional patio installers:


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1. Angle Grinder (Most Common On-Site)

Fitted with a diamond segmented or turbo blade, an angle grinder is ideal for:

โœ” trimming edges
โœ” notching around features
โœ” cutting curves

Segmented blades are acceptable for stone (unlike porcelain).


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2. Masonry Saw / Stone Saw

These saws, often petrol-driven, are excellent for fast, straight cuts on thicker slabs. Ideal for:

โœ” sandstone
โœ” limestone
โœ” granite


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3. Wet Table Saw / Bridge Saw

Provides the cleanest finish and best control, especially for hard stone types like granite or basalt.

Benefits include:

โœ” reduced dust
โœ” cleaner edges
โœ” fewer micro-fractures


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4. Block Splitter (Manual or Hydraulic)

Block splitters are highly effective for sandstone. They offer:

โœ” quick clean breaks
โœ” rustic natural-looking edges
โœ” zero silica dust during splitting

This is a popular method for traditional paving aesthetics.


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Choosing the Right Blade for Natural Stone

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Unlike porcelain, where continuous rim blades are mandatory, natural stone allows more blade variation:

Blade Types Suitable for Stone

โœ” Segmented Rim Diamond Blades
โœ” Turbo Diamond Blades
โœ” Continuous Rim Blades (For fine finishing)


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Wet vs Dry Cutting for Stone

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Wet Cutting

โœ” Reduces dust
โœ” Increases blade life
โœ” Cleaner edges
โœ” Cooler cutting temperature

Dry Cutting

โœ” Faster setup
โœ” Good for site trimming
โœ˜ Produces high levels of silica dust
โœ˜ More blade wear

Recommendation: For granite, slate and dense limestone โ€” always wet cut for best results.


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Silica Dust Safety (Important)

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Cutting stone releases respirable crystalline silica (RCS) dust. Pro installers use:

โœ” Water suppression
โœ” HEPA dust extraction
โœ” FFP3 respirators
โœ” Eye & ear protection

This is not just best practice โ€” itโ€™s a legal requirement on professional building sites in the UK.


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How to Cut Natural Stone Step-by-Step

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  1. Mark your cut line with chalk or pencil
  2. Support the slab to minimise vibration
  3. Use slow, steady feed speed
  4. Allow the blade to cut naturally (donโ€™t force it)
  5. Cool the blade frequently (if dry cutting)
  6. Smooth the edge with an abrasive diamond pad (optional)

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Finishing Options for Stone Edges

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Installers may choose to:

โœ” chamfer the edge
โœ” smooth it with diamond pads
โœ” Leave it split for a rustic finish
โœ” polish (granite/limestone)

Polished edges are common for step treads or feature pieces.

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